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Oil pipeline high pressure cleaning application scheme

Views: 9     Author: Site Editor     Publish Time: 2022-05-27      Origin: Site

Oil pipeline high pressure cleaning application scheme

In recent years, with the development of oil fields, the oil well tubing string has been deepened year by year, and the scaling, rust, salt, wax, and heavy oil accumulation on the pipe wall have increased day by day, resulting in more difficult-to-clean tubing. Failure to repair or repair quality is not high, resulting in waste and quality problems, thereby increasing development costs, so the cleaning of old oil pipelines is particularly important in the maintenance of oil pipelines.

There are also many cleaning methods for such oil pipes, such as chemical cleaning: chemical conversion, dissolving and stripping of pollutants or covering layers on the surface of objects with the help of cleaning agents to achieve the effect of degreasing, rust removal and descaling, such methods will also Bring about secondary pollution and other problems.

In view of the above problems, our company has launched the Gatling oil pipeline high-pressure cleaning model, which can easily solve the above-mentioned problems in one machine. To achieve dredging and cleaning at the same time to achieve the results of safety, high efficiency, environmental protection and energy saving!


1. Cold water high pressure cleaning is a process of peeling off the stubborn stains attached to the surface of the tubing through high pressure and ultra-high pressure water jet cleaning. The following two models are recommended:

Gatling GAT20D Diesel Driven High Pressure Pipe Dredge Machine
When you need to quickly clean a large area of dirt or need to clean deep into a narrow pipe, just when you are working outdoors, the Gatling GAT20 D must be your best choice. For seemingly contradictory applications such as large-area cleaning and narrow pipe cleaning, GAT20 D has no sense of dislocation at all, and its large flow rate of 41L per minute enables it to clean the inner wall and external dirt of long and narrow oil pipelines with ease.
1. High precision industrial grade ceramic plunger crankshaft pump, high performance, high pressure resistance, multi-layer industrial sealing system, long service life.

2. Driven by a 24HP dual-cylinder diesel engine, it provides reliable power, runs smoothly, and ensures long-term continuous working ability.

3. The imported brand gearbox from Italy ensures the smooth operation of the crankshaft and the pump shaft, and gives full play to the powerful power of the engine.

4. Equipped with a high-density water inlet filter system to filter impurities in the water, effectively protect the pump body and prolong the service life of the pump.

5. The visual pressure and adjustment system can be easily applied to various pressure sections (with Italian powerful pressure regulating valve 0~200bar pressure adjustable), so as to keep abreast of the working conditions of the cleaning machine.

6. Pressure protection device, engine throttle adjustment system, environmental protection and high efficiency.

7. The integrated steel frame structure and heavy-duty solid tires make the equipment stable and durable.

Brand model number Gatling GAT20 D match:

1. 1 dedicated high-pressure water gun

2. Industrial grade dredging pipe 30m/root

3. 1 stainless steel pipe mouse head

4. 1 stainless steel fan nozzle

5. 1 set of special reel

Outlet flow

41L/min

work pressure

200bar/20Mpa

Maximum inlet water temperature

45℃

engine power

24hp

size

960x980x1150 mm

Gatling GAT270D Diesel Driven High Pressure Pipe Dredge Machine
The ultra-high pressure cleaner GAT270 D is powered by a super 55-horsepower four-cylinder diesel engine and continuously outputs a pressure of about 2700bar. It can easily solve heavy oil stains, stubborn stains and rust in the process of cleaning oil pipelines, and the effect is immediate. , this model is the first choice for oil pipeline, chemical industry, engineering construction, shipping and other industries.

1. High precision industrial grade ceramic plunger crankshaft pump, high performance, high pressure resistance, multi-layer industrial sealing system, long service life.

2. Driven by a 55HP two-cylinder diesel engine, it provides reliable power, runs smoothly, and ensures long-term continuous working ability.

3. The industrial customized brand gearbox ensures the smooth operation of the crankshaft and the pump shaft, and gives full play to the powerful power of the engine.

4. Equipped with a high-density water inlet filter system to filter impurities in the water, effectively protect the pump body and prolong the service life of the pump.

5. The visual pressure and adjustment system can be easily applied to various pressure sections (with a powerful pressure regulating valve 0~2700bar pressure adjustable), so as to keep abreast of the working conditions of the cleaning machine.

6. Pressure protection device, engine throttle adjustment system, environmental protection and high efficiency.

7. The integrated steel frame structure and heavy-duty solid tires make the equipment stable and durable.

Brand model number Gatling GAT270 D 1. 1 dedicated high-pressure water gun

2. Industrial grade dredging pipe 30m/root

3. 1 stainless steel pipe mouse head

4. 1 stainless steel fan nozzle

5. 1 set of special reel

Outlet flow

75L/min

work pressure

2700bar/270Mpa

Maximum inlet water temperature

45℃

engine power

55hp


2. Since the attachments of the tubing are mainly liquid-solid two-phase materials, the degree of which decreases sharply with the increase of the temperature near the phase transition point. Using this characteristic of the attachments, experiments show that heating the tubing can minimize the removal of Oil resistance reduces the difficulty of cleaning, so Gatling high temperature and high pressure hot water unit is recommended:





Gatling GAT25MH Diesel Driven High Pressure Pipe Dredge Machine

GAT25MH deicing truck adopts box-type structure, which encapsulates all working parts in the box, which is safe and reliable, and has strong protection ability.

The main part of the GAT25MH deicing vehicle and the deicing liquid container are integrated structure. The deicing liquid container is arranged with water inlet, water outlet, drain and drain valve, liquid level gauge, deicing liquid container cover, etc. The main engine is composed of frame, cover, high pressure pump, boiler, oil tank, air heater, electric control system, water system and other components.

Components such as high-pressure pumps, boilers, and deicing fluid containers are mounted on the rack and protected by a cover.

Using Gatling ICC-SYSTEM water heater control technology, it has the characteristics of automatic control, workflow and reliable operation, and has phase loss protection, anti-reverse protection, motor overload protection, leakage protection, boiler anti-dry protection, etc. Protection function, oil shortage alarm, fault alarm and other functions.

The starting of the pump set of the dual-pump system adopts sequential starting. First, the primary water supply pump is started, and then the secondary high pressure pump is started, so as to prevent the secondary high pressure pump from dry grinding, improve the performance of the pump set and prolong the service life of the high pressure pump.

The boiler protection device of the hot water high pressure washer is adopted. During the heating process of the hot water high pressure washer, when the boiler is short of water or insufficient water, the protection device sends a signal to the control system, and the control system automatically shuts down the boiler heating system to prevent the boiler from drying out. Boilers and pressure washers.

The control part and water sensor are powered by DC24V, with high safety performance. The electric control element is installed in the sealed electric control box, which can effectively prevent moisture and mildew.

When the temperature is too low, the air heater can be turned on to preheat the inside of the host. The air heater is controlled by a sensor installed inside the host. When the temperature reaches the set value, it will automatically stop heating.

Brand model number Gatling GAT25MH
Maximum flow

9m³/H

greatest pressure

19bar/1.9Mpa

power supply

3-380V/50Hz

Total power 7.5+7.5+5.5+1.5+3.0 KW

Gatling Intelligent Equipment (Wuxi) Co., Ltd. focuses on the product development of intelligent cleaning equipment, and has its own scientific research center and manufacturing plant. Its cleaning machine brand is GATLING. Through continuous market research on cleaning machine applications, it has formed five series of cold water high pressure cleaning machines, hot water high pressure cleaning machines, fuel oil high pressure cleaning machines, industrial application high pressure cleaning machines, and intelligent frequency conversion cleaning units. 50 products, and 30 product accessories.

After years of sales accumulation, our company now has a huge customer base, professional technical application solutions and perfect after-sales service concepts. We look forward to cooperating with you!

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Consulting Hotline: 400-710-0178

Official website: www.gatling.com.cn

Address: No. 243-1, Xitai Road, Xinwu District, Wuxi City, Jiangsu Province